Implementation of Quality Improvements to Minimize Critical to Quality Variations in Polyurethane Liquid Injection Processes
DOI:
https://doi.org/10.37385/jaets.v3i2.771Keywords:
Failure Mode and Effect Analysis, Polyurethane Shop, Process Failure, Risk Priority NumberAbstract
PT Topjaya Antariksa Electronics is a manufacturing company that produces various refrigerators, home freezers, and showcase refrigerators. Refrigerators are produced in the form of single doors and twin doors. This company was founded in 1988 and distributed by Toshiba Sarana Utama throughout Indonesia. This research is intended to reduce the process failure rate so that the potential for defects produced in the polyurethane shop is reduced by finding repair solutions. This study aims to plan improvement efforts to reduce process failures in the polyurethane shop and then evaluate the results of implementing the proposal. The FMEA (Failure Mode and Effect Analysis) method is used. This method performs several stages, such as determining the potential failure mode in each process, identifying the cause of failure, and then making a priority order. Process failure in this polyurethane shop is the most significant process failure compared to other shops. This failure causes the defects in the process at the polyurethane shop to be higher than in other shops. In 2019, 2020, and 2021, the number of refrigerator cabinets in the flawed polyurethane injection process amounted to 7,666 units, 8,256 units, and 8,014 units. The percentage of defects compared to the amount of production found in the polyurethane injection process each year was 18.46%, 17.82%, and 18.11%.
Downloads
References
Ahmad dan A. A. Yusanto. (2020). Analisis penurunan defect pada proses manufaktur komponen kendaraan bermotor dengan Metode Failure Mode and Effect Analysis (FMEA). J. Kajian Teknik Industri, 5 (2), 66-77.
Arabian-Hoseynabadi, H., Oraee, H., & Tavner, P. J. (2020). Failure Modes and Effects Analysis (FMEA) for wind turbines. International Journal of Electrical Power and Energy Systems, 32(7), 817–824.
Awal, Z. I., & Hasegawa, K. (2015). Analysis of Ship Accidents due to Marine Engine Failure- Application of Logic Programming Technique (LPT). Journal of The Japan Institute of Marine Engineering, 50(6), 744–751.
Balaraju, J., Raj, M. G., & Murthy, C. S. (2019). Fuzzy-FMEA risk evaluation approach for LHD machine-A case study. Journal of Sustainable Mining, 18(4), 257–268.
Djunaidi, M., & Ryantaffy, A. K. (2018). Analisis Nonconforming Part pada Wing Structure Pesawat Cn-235 Dengan Menggunakan Metode FMEA (Failure Mode Effect Analysis). J@ ti Undip: Jurnal Teknik Industri, 13(2), 67-74.
Fathoni, A., & Hakim, L. (2019). Penerapan Rcm Dengan Analisa Kualitatif (FMEA) Sebagai Studi Kegagalan Sistem Pembangkit (Genset) Pada Sebuah Hotel Bintang Empat di Rokan Hulu. APTEK, 11(1), 69–77.
Faturachman, D., Mustafa, S., Octaviany, F., & Novita, T. D. (2014). Failure Mode and Effects Analysis of Diesel Engine for Ship Navigation System Improvement. International Journal of Service Science, Management and Engineering, 1(1), 6–16.
Gunawan, C. V., & Tannady, H. (2016). Analisis Kinerja Proses Dan Identifikasi Cacat Dominan Pada Pembuatan Bag Dengan Metode Statistical Proses Control (Studi Kasus?: Pabrik Alat Kesehatan Pt.Xyz, Serang, Banten). J@Ti Undip?: Jurnal Teknik Industri, 11(1), 9–14.
Hasbullah, H., Kholil, M., & Santoso, D. A. (2017). Analisis Kegagalan Proses Insulasi Pada Produksi Automotive Wires (Aw) Dengan Metode Failure Mode and Effect Analysis (Fmea) Pada Pt Jlc. Sinergi, 21(3), 193.
Hidayat, M. T., & Rochmoeljati, R. (2020). Perbaikan Kualitas Produk Menggunakan Metode Fault Tree Analysis (FTA) Dan Failure Mode And Effect Analysis (FMEA) Di PT. IFMFI, Surabaya. Juminten, 1(4), 70-80.
Islam, R., Anantharaman, M., Khan, F., & Garaniya, V. (2019). Reliability Assessment of a Main Propulsion Engine Fuel Oil System-What are the Failure Prone Components? TransNav, 13(2), 415–420.
Kusdiantoro, K., Fahrudin, A., Wisudo, S. H., & Juanda, B. (2019). Perikanan Tangkap Di Indonesia: Potret dan Tantangan Keberlanjutannya. Jurnal Sosial Ekonomi Kelautan Dan Perikanan, 14(2), 145
Latif, M. Z., Priharanto, Y. E., Prasetyo, D., & Muhfizar. (2018). Preliminary Hazard Analysis Dan Fault Tree Analysis Untuk Identifikasi Penyebab Kegagalan Sistem Pelumas Mesin Induk Kapal Penangkap Ikan. Airaha, 7(2), 77–87.
Mostafa, M. F., & Fahmy, S. A. (2020). Maintenance Strategy Selection Using AHP: A Case Study in the Oil and Gas Industry. 7th International Conference on Industrial Engineering and Applications, ICIEA, 1049– 1053.
Nazaruddin & Septiani, W. (2021). Risk Mitigation Production Process on Wood Working Line Using Fuzzy Logic Approach. SITEKIN: Jurnal Sains, Teknologi dan Industri, 19(1), 100– 108.
Priharanto, Y. E., Latif, M. Z., & Saputra, R. S. H. (2017). Penilaian Risiko pada Mesin Pendingin di Kapal Penangkap Ikan Dengan Pendekatan FMEA. Jurnal Airaha, 6(1), 24– 32.
Puspitasari, N., et al., (2017). Analisis Identifikasi Masalah Dengan Menggunakan Metode Failure Mode and Effect Analysis (FMEA) dan Risk Priority Number (RPN) Pada Sub Assembly Line Studi Kasus PT. Toyota Motor Manufacturing Indonesia. J@TI Undip : Jurnal Teknik Industri. 12 (2), 93-101.
Ramadhani, G. S., Yuciana, & Suparti. (2014). Analisis Pengendalian Kualitas Menggunakan Diagram Kendali Demerit (Studi Kasus Produksi Air Minum Dalam Kemasan 240 Ml Di Pt Tiw). Jurnal Gaussian, 3(3), 401–410.
Joko. (2018). Analisis penyebab defect produk sepatu Terrex Goretex dengan menggunakan Metode Fault Tree Analysis dan Failure Mode and Effect Analysis (FMEA) di PT. Panarub Industri. JIM (Journal of Industrial Manufacturing), 3(1), 15-22.
Soewardi, H., & Wulandari, S. A. (2019). Analysis of Machine Maintenance Processes by using FMEA Method in the Sugar Industry. IOP Conference Series: Materials Science and Engineering, 528(1), 0–7.
Sukwadi, R., Wenehenubun, F., & Wenehenubun, T.W. (2017). Pendekatan Fuzzy FMEA dalam Analisis Faktor Risiko Kecelakaan Kerja. Jurnal Rekayasa Sistem Industri, 6(1), 29.
Surya, A., Agung, S., & Charles, P. (2017). Penerapan Metode FMEA (Failure Mode And Effect Analysis) Untuk Kualifikasi Dan Pencegahan Resiko Akibat Terjadinya Lean Waste. Jurnal Online Poros Teknik Mesin, 6(1), 45–57.
CITEDNESS IN SCOPUS
CITEDNESS IN WOS
